500-30000L/H Customized Egg Processing Line Complete Egg Production Plant Egg Liquid Machine With PLC

High Quality 500-30000L/H Customized Egg Processing Line Complete Egg Production Plant Egg Liquid Machine With PLC

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egg processing line Overview
The 500-30000L/H custom egg processing line is a state-of-the-art high-performance system designed for large-scale processing of eggs into liquid egg products. The production line is equipped with an advanced egg liquid machine and a fully integrated PLC control system, which is suitable for egg beating, liquid egg separation, pasteurization and packaging, ensuring efficient operation and stable product quality. Whether you produce liquid egg whites, yolks or whole eggs, this line offers maximum flexibility, scalability and reliability for all your egg processing needs.
 
egg processing line Main features:
High production capacity: The production line production capacity ranges from 500L/H to 30,000L/H, which can adapt to both small-scale operations and large-scale industrial production.
Advanced PLC Control: The system is fully automated using a Programmable Logic Controller (PLC), ensuring precise control of all processes and increasing operational efficiency.
Customization options: Customize the line to meet your specific needs, including egg product type (liquid egg white, egg yolk, or whole egg) and packaging preferences.
Energy Efficiency: Designed with energy-saving technology to reduce operating costs while maintaining high productivity.
Hygienic design: Using food-grade stainless steel, it meets the highest hygiene standards to ensure safety and quality throughout the production process.
Easy to maintain: The system is designed to be easy to clean and maintain, reducing downtime and increasing overall productivity.
 
egg processing line Technical Parameters

 
egg processing line picture

 
egg processing line application:
Liquid egg whites: ideal for the food industry, especially for products such as meringues, baked goods and fitness supplements.
Liquid egg yolk: used in sauces, dressings, custards and other culinary products.
Whole Egg Liquid: Ideal for batch production of baked goods, processed foods and beverages.
Egg powder production: It can be integrated into the production line and further processed into egg powder products, which has a long shelf life and is convenient.
Food Processing: Suitable for producing processed foods such as ready meals, soups and sauces.
 
 
egg processing line feature:
1. Egg Receiving and Cleaning:
Egg Receiving System: Eggs are automatically transported from storage or shipping trucks to the processing line.
Egg cleaning and disinfection: Use automatic cleaning systems to clean, decontaminate and disinfect eggs to ensure food safety.
Egg Inspection: Each egg undergoes quality control inspection to ensure only the highest quality eggs enter the production line.
2. Breaking and separation of eggs:
Egg Beater: This system includes an automatic egg beater that effectively breaks eggs into their individual components (whites, yolks, and shells) with minimal damage.
Egg separation: Use advanced centrifugal separators to separate liquid egg whites and egg yolks to ensure high yield and purity of egg whites and egg yolks.
 
3. Pasteurization and sterilization:
Liquid Egg Pasteurization: Liquid egg products are pasteurized using a gentle heat treatment process to eliminate any potential pathogens and ensure they are safe for consumption.
Optional sterilization: For specific market requirements (such as international export), an optional sterilization process can be added for increased safety.
4. Homogeneous mixing:
Homogenization: Homogenizes egg liquid to achieve a uniform consistency, ideal for food manufacturing and further processing.
Optional additives: Natural preservatives or stabilizers can be added at this stage to extend shelf life or improve product performance.
 
5. Cooling and storage:
Rapid cooling: After pasteurization, liquid eggs are rapidly cooled to maintain their flavor, texture, and nutritional value.
Refrigeration: Cooled liquid eggs are stored in hygienic refrigerated tanks before packaging to maintain freshness.
6. Packaging:
Automatic filling machine: Use automatic filling machines to fill egg liquid into various packaging forms such as bottles, bags, barrels, etc., to achieve high-speed and efficient packaging.
Sealing and Labeling: The system is equipped with automatic sealing and labeling devices to ensure that each package is properly sealed and properly labeled.
 
egg processing line Technical specifications:
Production capacity: Customizable from 500L/H to 30,000L/H, scalable to meet various production needs.
Material: 304/316 stainless steel, meets food grade standards, ensuring hygiene and durability.
Automation: Fully automated using an advanced PLC control system for seamless operation and easy monitoring.
Control panel: Humanized interface, touch screen display, can monitor the entire production process in real time.
Energy: Compatible with electric or steam power systems depending on local energy supply.
Temperature Control: Precise temperature control of pasteurization and storage ensures optimal product quality.
Water Consumption: Designed to minimize water consumption, reducing operating costs and environmental impact.
 
egg processing line Main advantages:
Consistent product quality: Ensures high-quality liquid egg products with consistent taste, texture and nutritional value.
Flexible production: The line can be customized to produce different types of egg liquids (whites, yolks or whole eggs) and adapt to various packaging options.
Hygiene and Safety: Compliant with international hygiene standards, materials and design optimized for food safety and quality control.
Energy efficiency: Features like heat recovery systems and low-energy machines help minimize overall energy consumption.
Easy to integrate: Can be integrated with other food processing lines for further manufacturing or packaging of egg products.
Long shelf life: Pasteurization and sterilization processes ensure a longer shelf life of liquid eggs, reducing waste and increasing profitability.
 
 
egg processing line Production process:
Egg reception → 2. Egg cleaning and inspection → 3. Egg breaking and separation → 4. Pasteurization/sterilization → 5. Homogenization → 6. Cooling and storage → 7. Packaging
 
egg processing line Customization options:
Capacity: Choose from a variety of capacities to meet your business needs.
Product type: Produce liquid egg whites, egg yolks or whole eggs according to your market needs.
Packaging Formats: Customize packaging to suit different formats including bottles, bags, barrels and cartons.
Additives: Optionally add natural preservatives or stabilizers to extend product shelf life or improve quality.
Degree of automation: Adjust the degree of automation according to factory operation requirements.
 
In summary:
The 500-30000L/H custom egg processing line is a flexible, high-performance solution for efficient, large-scale production of liquid egg products. The production line uses advanced PLC automation, hygienic design and high-quality processing technology to ensure the production of high-quality liquid eggs that meet industry standards. Whether you produce egg whites, yolks or whole eggs, this processing plant provides the reliability and scalability needed to succeed in today's competitive market.