Chili Production Turnkey Project Solutions 3T/H SUS304

3T/H SUS304 Chili Production Line Turnkey Project Solutions From Factory

OVERVIEW
 
Fermented chili pepper sauce: The fresh chili pepper will be washed, crushed and milled into 3-4mm chili pepper pieces,then the chili mash will be pumped into fermentation tank/barrels,after fermentation, the chili pepper mash will be mixed with 1-2mm garlic and ginger pieces,and then add salt, water, vinegar to mix all the ingredients together in mixing tanks,after that, the fermented chili sauce will be pasteurized and filled into glass jars, bottles or cans.In the fermentation process,the hot sauce will be fermented for 10 days at 25°C,
 
Chili hot pepper sauce: It is a hot and spicy condiment and seasoning, which is rich in vitamin,sodium,calcium, carbohydrate,and essential food ingredients.The end chili sauce will be flled into consumable packages like bottles, four sides sealed sachets or pouches.
 
Chili hot pepper powder: Fresh chili ill be sundry then air washing,sorting,crushing and grinding,then use the belt dryer to make the ground chili into the chili powder.

 
EDIBLE EFFECT

• Antipyretic and analgesic: Capsicum is pungent, which can reduce body temperature through sweating and relieve muscle pain, so it has a strong antipyretic and analgesic effect.
• Prevent cancer: Capsaicin, the active ingredient of pepper, is an antioxidant substance, which can prevent the metabolism of related cells, thereby stopping the cancerous process of cell tissues and reducing the incidence of cancer cells.
• Increase appetite and help digestion: The strong spicy flavor of pepper can stimulate the secretion of saliva and gastric juice, increase appetite, promote intestinal peristalsis, and help digestion.
• Lowering fat and losing weight: Capsaicin contained in chili peppers can promote fat metabolism and prevent accumulation of fat in the body, which is conducive to reducing fat, losing weight and preventing diseases.

 
PRODUCTION PROCESS

1. Fresh ginger and garlic:washing, peeling and cutting for use.
2. Fermented : crushing for use.
3. Pepper: stir frying, crushing after ready for use.
4. Fresh chili mashed to use.
5. Heat the oil and pour into a container with chopped chili to make chili oil.
6. Boil the above treated raw materials:Add oil, fry garlic and ginger until yellow
   • Add soy sauce and cooking wine and stir-fry
   • Add minced Chinese prickly ash and white sugar
   • Add the chili oil and stir
7. Move the formed semi-finished products into the filling machine for filling.
8. The bottle and bottle cap shall be cleaned and sterilized before filling
9. Pasterilization after the filling.
10. Labbel, package, and warehousing after sterilization .

FLOW CHART

TECHNICAL DATA SHEET

MAIN EQUIPMENTS
Washing Systerm
The bubble washing machine is installed with a water circulation pump and bubble generators. The materials are washed and pushed forward by rolling water. This machines perfectly imitates manual washing, which washes materials at least hurt level.

Jacket Cook
Jacketed pot is also known as steam pot, cooking pot, and jacketed steam pot. Jacketed pans are widely used in the pharmaceutical and food processing industries. Jacketed pots are mainly divided into: fixed jacketed pots/tiltable jacketed pots and stirred jacketed pots according to process requirements. Functional parts are added or removed according to process requirements. Product customization is relatively strong. The pot body of the jacketed pot is a double-layer structure composed of an inner and outer spherical pot body, and the middle jacket is heated by steam. The jacketed boiler uses a certain pressure of steam as the heat source (electric heating can also be used). The jacketed boiler has the characteristics of large heating area, high thermal efficiency, uniform heating, short liquid boiling time, and easy control of heating temperature.

 
Blending Tank
The blending process is the core process of tomato ketchup seasoning processing, as after mixing, we obtained a semi-automatic ketchup product.Hybrid process is also a thermal mixing process and can improve production efficiency.The temperature was controlled at about 6O-65℃ and the mixing time at about 15 – 30 minutes according to the composition.
The mixing pool is mixed by three layers of SUS304/316 material 2B plates and a paddle mixer at a mixing speed of 0-65rpm.It is the ideal device for mixing diluted tomato concentrate, sugar and other ingredients into ketchup.The tank is equipped with material inlet, outlet, PT100 thermometer, steam valve set, liquid level sensor, CIP cleaning ball, sanitary valve, etc.

Chili sauce filling machine
After homogenized and pasteurized ketchup can be packed in four-sided sealed bags, tin cans, PET or glass bottles and self-reliance bags according to customer needs to match suitable filling equipment according to different packaging methods.

Water bath sterilization / spray cooling
The final product needs to be secondary pasteurized to better extend the shelf life.There are two kinds of secondary sterilization equipment, and we can choose according to the different packaging methods of the finished product.For tin cans or bottled tomato ketchup we use spray pasteurization, cooling channels spray hot water on the finished surface, then use cooling water to room temperature; for dose packs or self-reliance bags we use a water bath pasteurized .Soak dose packs or self-reliance bags in hot water for pasteurization, then cool with cold water, and finally blow off the droplets on the bag surface with compressor air.The secondary sterilization process was to preheat with 95℃ of hot water, then precooled with warm water to 65℃, and finally cooled to room temperature.The whole process takes about 40-60 minutes.