Product Details:
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Name: | Uht Sterilization Machine | Applicable Industries: | Orange/Apple/Mango Juice Processing Line |
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Processing Type: | High Temperature Sterilizing | Material: | SUS304/316 |
Capacity: | 500-20000 L/h | Processing Types: | Juice,Juice/Milk/Carbonated Beverage |
Temperature: | 115-135°C | Consist: | Tubular Heat Exchange, Pump, PLC Etc |
Weight: | Customised | After Warranty Service: | Online Support |
Highlight: | Fruit Juice Uht Sterilization Machine,20s Uht Sterilization Machine,10T/H Uht Sterilization Machine |
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UHT Sterilization Machine Product overview
UHT Sterilization Machines for juice processing lines are designed to sterilize juices such as orange, apple and mango juice using ultra-high temperature (UHT) technology. This UHT Sterilization Machine is advanced and adopts PLC control system, with precise operation and high efficiency. The production capacity can be customized from 0.5T/H to 20T/H, suitable for small and large juice production lines. This UHT Sterilization Machine ensures the safety of the product, extends its shelf life, and retains its natural taste, aroma and nutritional value.
UHT Sterilization Machine Main features and advantages:
1. Ultra-high temperature sterilization process
Ultra-High Temperature (UHT) Sterilization: UHT sterilizers operate at temperatures of 135°C to 150°C (275°F to 302°F), rapidly heating juice to destroy harmful microorganisms such as bacteria, yeast, and mold in 2-5 seconds.
2. PLC advanced control
Programmable Logic Controller (PLC): UHT sterilizers are equipped with a PLC system that can accurately control temperature, pressure and flow during the sterilization process.
3. Customizable production capacity (0.5T/H to 20T/H)
Flexible production: UHT sterilizers are highly customizable, with capacities ranging from 0.5 tons/hour (T/H) to 20 tons/hour (T/H). This flexibility makes it suitable for small artisanal producers as well as large industrial plants.
4. Efficient heat exchange system
Tubular Heat Exchanger: The UHT sterilizer features a tubular heat exchanger that ensures fast and even heating and cooling of the juice. The tube design also maximizes heat transfer efficiency and reduces energy consumption.
5. High quality structure (SUS304/SUS316)
Stainless Steel Structure: The UHT sterilizer is made of SUS304 or SUS316 stainless steel, food grade, durable and corrosion-resistant. The material complies with international hygiene standards and is ideal for food processing equipment.
6. Low operating costs
Energy Efficiency: A heat recovery system combined with precise PLC control helps reduce energy consumption and lower the overall operating costs of the sterilization process.
7. Security features
Pressure relief and safety valves: Systems include pressure relief valves and safety mechanisms to protect equipment and ensure safe operation.
UHT Sterilization Machine typical application
Typical application | Mango pulp | Coconut water | UHT milk | Fruit juice |
Flow | 1000l/h | 3000l/h | 5000l/h | 8000l/h |
Power | 13 | 11 | 12 | 20 |
Temperature in | 40 | 4 | 4 | 55 |
Sterilizing temperature | 108 | 80/ 140 | 137 | 125 |
Holding time | 120 | 90 /8 | 5 | 15 |
Temperature out | 40 | 10/35 | 25 | 85 |
Note | The flow and temperature could tailor-made as per project demand from 500-20,000L/h |
UHT Sterilization Machine pictures
Advantages of the UHT Sterilization Machine
Product Quality Preservation: UHT Sterilization Machines preserve the natural flavor, color and nutritional value of juices while extending shelf life, making them ideal for premium juice products.
Flexible and scalable: Customizable production capacity from 0.5T/H to 20T/H, meeting various production needs from small handmade juice manufacturers to large industrial juice manufacturers.
Automatic and precise control: The PLC-based automation system minimizes human errors, optimizes sterilization conditions, and ensures high operating efficiency.
Energy saving: This system focuses on energy recovery and efficient heat transfer, reducing energy costs while maintaining stable output.
Cost-effective and low-maintenance: This system offers high performance and low total cost of ownership due to its durable construction, energy-saving features, and ease of maintenance.
UHT Sterilization Machine Technical Specifications (Typical Model)
Sterilization capacity: 0.5T/H to 20T/H (can be customized according to production needs)
Temperature range: 135°C to 150°C (275°F to 302°F)
Retention time: 2-5 seconds (short time, high temperature process)
Material: SUS304/SUS316 stainless steel, with excellent durability and hygiene
Control system: PLC with HMI interface, precise control and convenient monitoring
Energy recovery: heat exchanger with energy-saving function to reduce overall energy consumption
Power supply: 380V/50Hz (can be customized according to regional electrical standards)
CIP Cleaning: Integrated clean-in-place (CIP) system for easy cleaning
Dimensions: Customizable based on required capacity and available space
UHT Sterilization Machine Application areas
Juice: orange juice, apple juice, mango juice, mixed juice, smoothie, etc.
Beverages: Other beverages such as flavored waters, sports drinks and plant-based juices.
Concentrates: Ideal for sterilizing juice concentrate products for packaging.
Functional beverages: It can also be used to sterilize functional or fortified beverages with added nutrients.
UHT Sterilization Machine Summarize
Advanced UHT sterilizers for juice processing are the ideal solution for juice manufacturers to optimize production efficiency while maintaining product quality. With its customizable capacity, advanced PLC control and energy-saving design, this sterilizer delivers superior performance at a competitive price.
Contact Person: Ms. Jessica
Tel: 86 18962654847