Customized 500-20000 L/H UHT sterilizer For Orange/Apple/Coconut Juice Processing Line High Quality UHT sterilization machine

Customized 500-20000 L/H UHT sterilizer For Orange/Apple/Coconut Juice Processing Line High Quality UHT sterilization machine

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tubular sterilizer production introduce.pdf
 
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UHT sterilizer​ Product overview
Customized 500-20,000 L/H UHT Sterilizer for Juice Processing Lines (e.g. Orange, Apple, Coconut etc.) is a high quality machine designed to meet the sterilization needs of the beverage industry ensuring maximum product safety, extending shelf life and minimizing nutrient loss. This UHT system uses ultra-high temperatures to sterilize juice while retaining its flavor, color and nutritional value.
 
UHT sterilizer Main features:
Wide capacity range:
UHT sterilizers are available in custom capacities from 500 L/h to 20,000 L/h and are suitable for small to large juice production lines. Extensive production capabilities enable manufacturers to scale production based on demand.
Customized design for juice processing:
The system is designed for high-acid beverages such as orange juice, apple juice, and coconut juice. The system can handle different viscosities and acidity levels, ensuring optimal sterilization performance.
Material-SUS304/316 stainless steel structure:
The sterilizer is made of SUS304 and SUS316 stainless steel, ensuring excellent corrosion resistance, durability and compliance with hygienic standards.
Ultra-high temperature sterilization process:
The UHT system heats the juice for a short period of time (usually 2-5 seconds) to between 135°C and 150°C. This rapid heating and cooling kills harmful microorganisms without affecting the quality, color and taste of the juice.
PLC control system:
A PLC (Programmable Logic Controller) ensures precise control of the entire sterilization process, including temperature, pressure and flow.
Tubular sterilizer design:
Tubular designs are often used for UHT sterilization of liquids. The juice flows through a series of tubes, where steam heats it quickly, and a counter-current heat exchange system ensures optimal temperature control.
Rapid heating and cooling:
The system includes a two-stage heat exchanger that rapidly heats the juice to the required sterilization temperature and then cools it to a safe processing temperature.
Energy efficiency:
UHT sterilizers incorporate energy-saving components such as heat recovery systems to minimize the overall energy consumption of the process.
Health and Safety:
The design focuses on ease of cleaning and maintenance, with a smooth, easy-to-clean surface that meets food safety and hygiene standards.
Versatility and adaptability:
In addition to juices, the system is suitable for processing a variety of liquid products, including milk drinks, soups, sauces and other juice drinks.
 
UHT sterilizer typical application

 
UHT sterilizer​ pictures

 
UHT sterilizer application:
Juice processing: This sterilizer is widely used in juice products, such as orange juice, apple juice, coconut water and other juice drinks.
Beverage Industry: This machine is vital for beverage manufacturers who want to produce products with a long shelf life that can be distributed without refrigeration.
Ready-to-drink products: The sterilization process ensures that juice products remain safe for consumption even after packaging and long-term storage.
UHT sterilizer advantage:
Long shelf life: UHT sterilization gives juice products a shelf life of 6-12 months, reducing the need for preservatives and refrigeration during storage and transportation.
Preserve flavor and nutrients: The brief, high-temperature process minimizes damage to the product’s flavor, color and nutrients, such as vitamins and antioxidants.
Cost-effective operation: With its energy-saving features, UHT sterilizers minimize energy consumption while maintaining high throughput, ensuring cost-effective production.
High flexibility: The system can handle different juice types, from clear juices to high pulp content or thicker beverages, to meet different production needs.
Automation and Control: PLC-based automation reduces manual labor, increases consistency, and minimizes the possibility of human error, ensuring smooth operation in high-speed processing environments.
UHT sterilizer Technical Specifications (Typical):
Capacity: Customizable from 500 L/h to 20,000 L/h.
Enter the liquid temperature: typically 4°C – 25°C.
Sterilization temperature: 135°C – 150°C.
Sterilization time: 2-5 seconds.
Cooling temperature: typically 20°C – 40°C.
Control system: PLC with touch screen, convenient for monitoring and operation.
 
UHT sterilizer in short:
Customized UHT machines for juice processing are advanced and efficient solutions for the beverage industry. It provides consistent, high-quality sterilization while preserving the flavor, color and nutrients of juices such as orange, apple and coconut juice. With its wide capacity range, energy efficiency and automated controls, it is the perfect choice for manufacturers aiming for large-scale production, extended shelf life and minimal nutritional loss.