High Quality UHT Sterilizer For Juice/Sauce/Milk Production Plant Customized UHT Sterilization Machine With PLC
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UHT Sterilizer Product overview
UHT sterilizers are advanced machines designed to quickly heat liquid food products such as juices, sauces, milk and other beverages to extremely high temperatures to kill harmful microorganisms while maintaining product quality, taste and nutritional value. The programmable logic controller (PLC) included in these sterilizers increases automation, efficiency and accuracy. Below is a detailed product description:
UHT sterilizer feature:
1.UHT sterilization technology
Temperature range: The sterilizer's operating temperature range is 135°C to 150°C (275°F to 302°F), ensuring that products are heated to ultra-high temperatures in a short period of time (usually 2-5 seconds) to achieve sterilization without changing flavor or nutritional properties.
2. PLC control system
Automation: PLC can realize complete automation of the entire sterilization process. Parameters such as temperature, pressure, flow rate, retention time, etc. can be accurately adjusted and controlled through the PLC system.
3. Customized design
Custom Capacity: UHT sterilizers can be customized to meet your facility’s specific production requirements. Whether you're processing small or large batches, you can tune your system for optimal throughput.
4. Advanced heat exchanger
Heat Recovery: The system uses efficient heat exchangers to transfer heat to the product. Some systems feature heat recovery, which reduces energy consumption by recovering heat from sterilized products to preheat incoming products, thereby increasing overall energy efficiency.
5. Product quality assurance
Minimal loss of flavor and nutrients: Due to short sterilization times and precise temperature control, the product’s nutrients and flavor characteristics are preserved, providing a longer shelf life without the use of preservatives.
6. Hygienic and easy to clean
Food-Grade Stainless Steel: The sterilizer is made of high-quality, corrosion-resistant food-grade stainless steel that meets hygiene standards and ensures easy cleaning.
7. Energy efficiency
Low operating costs: UHT sterilizers feature energy-efficient designs that minimize electricity and water usage, especially when equipped with heat recovery and energy-saving features.
8. Versatility
Juice drinks: can be used for juice, vegetable juice, tea, coffee and other beverages.
UHT sterilizer typical application
| Typical application |
Mango pulp |
Coconut water |
UHT milk |
Fruit juice |
| Flow |
1000l/h |
3000l/h |
5000l/h |
8000l/h |
| Power |
13 |
11 |
12 |
20 |
| Temperature in |
40 |
4 |
4 |
55 |
| Sterilizing temperature |
108 |
80/ 140 |
137 |
125 |
| Holding time |
120 |
90 /8 |
5 |
15 |
| Temperature out |
40 |
10/35 |
25 |
85 |
| Note |
The flow and temperature could tailor-made as per project demand from 500-20,000L/h |
UHT sterilizer pictures
UHT sterilizer Advantages of PLC controlled UHT sterilizer:
Consistency: Ensures each batch meets required sterilization parameters, resulting in consistent product quality.
Longer shelf life: Extended shelf life without refrigeration as harmful microorganisms are effectively destroyed.
Cost-effectiveness: Reduced energy consumption due to heat recovery system and optimized PLC control.
Reduced Human Error: Automated processes and precise controls reduce the possibility of human error and variations in product quality.
Improved production management: Real-time data and an easy-to-use interface improve production scheduling, troubleshooting, and maintenance.
UHT sterilizer Technical Specifications (Typical Model)
Capacity: 1,000 L/hr to 20,000 L/hr (depending on customization)
Temperature range: 135°C to 150°C
Retention time: 2-5 seconds
Pressure: 1-5 bar (depending on design and product type)
Material: food grade stainless steel
Control system: PLC with HMI interface for user-friendly operation
Power supply: 380V/50Hz (can be customized)
Dimensions: Customizable based on capacity and layout
UHT sterilizer Application areas
Juice and juice drinks: Preserve the natural flavor and color of juice while ensuring product safety.
Dairy products: Milk, cream and yogurt are sterilized to kill pathogens without losing key nutrients.
Sauces and Soups: Maintain the flavor and texture of sauces and soups while extending shelf life.
Plant-Based Beverages: Provides sterile solutions for soy, almond and oat milk alternatives.
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